Subjects · Leaving Cert Technology
Leaving Cert Technology: Processes, tools & CAM
How often Processes, tools & CAM comes up on the Technology papers, every year it was asked, and questions to try.
HL Asked on 8 of the last 9 Higher Level papers, most recently in 2025. most years
OL Asked on 8 of the last 9 Ordinary Level papers, most recently in 2025. most years
Quick ones on Processes, tools & CAM.
- Subtractive manufacturing
- Additive manufacturing
- Casting
- It works only with thermosetting plastics, which are tough
- The mould is cheap to make, so it suits one-off parts
- Complex parts made fast and cheaply once the mould exists
- Identical parts made accurately and repeatedly
- Guards and safety checks are not needed
- No drawing or program is needed
Show the answers
(a) Additive manufacturing
(b) Complex parts made fast and cheaply once the mould exists
(c) Identical parts made accurately and repeatedly
Higher Level
Asked on 8 of the last 9 Higher Level papers, most recently in 2025. most years
Every paper, year by year
| Year | Where it came up |
|---|---|
| 2025 | A2, A14 |
| 2024 | A12, B3b, B3c, B3d |
| 2023 | A14 |
| 2022 | B2d |
| 2021 | A14, B3a |
| 2019 | Not asked |
| 2018 | A1 |
| 2017 | A14 |
| 2016 | A11, B2d |
Links open the State Examinations Commission’s paper for that year.
More Processes, tools & CAM questions
Processes, tools & CAM, 3 marks
Why is a laser cutter used to cut acrylic parts in school?
- It can cut and bend thick steel sheet in one pass
- It needs no fume extraction, unlike other tools
- Accurate, complex shapes straight from a CAD file
Show the answer
Accurate, complex shapes straight from a CAD file
The laser follows the CAD drawing exactly, gives a polished edge on acrylic and repeats parts. It must be used with extraction because of the fumes.
Processes, tools & CAM, 3 marks
Why do some FDM 3D prints need support material?
- To add colour to the print's outer surface
- To hold up overhanging parts while they print
- To cool the nozzle between each layer printed
Show the answer
To hold up overhanging parts while they print
Each layer must be laid on something. Steep overhangs and bridges need temporary supports, which are removed after printing.
Processes, tools & CAM, 2 marks
Which tool heats acrylic along a straight line so it can be bent?
- Strip heater (line bender)
- Vacuum former (heater tray)
- Pillar drill (drill press)
Show the answer
Strip heater (line bender)
The strip heater softens a narrow band of the thermoplastic. It is then bent, often over a jig, and held until it cools and sets.
Ordinary Level
Asked on 8 of the last 9 Ordinary Level papers, most recently in 2025. most years
Every paper, year by year
| Year | Where it came up |
|---|---|
| 2025 | A1, A8 |
| 2024 | A6, B3d |
| 2023 | A9 |
| 2022 | Not asked |
| 2021 | B3a, B3b |
| 2019 | B2a, B3b |
| 2018 | A3, A9, B3a |
| 2017 | B2b |
| 2016 | A10 |
Links open the State Examinations Commission’s paper for that year.
More Processes, tools & CAM questions
Processes, tools & CAM, 2 marks
3D printing is called additive manufacturing because it…
- Cuts material away from a solid block
- Adds colour after the part is moulded
- Builds an object up layer by layer
Show the answer
Builds an object up layer by layer
3D printers add material only where needed, so there is little waste. Subtractive methods such as CNC milling or turning cut material away from a larger block.
Processes, tools & CAM, 2 marks
What does CAM stand for?
- Controlled automatic machining
- Computer aided manufacture
- Computer assisted modelling
Show the answer
Computer aided manufacture
CAM uses computer-controlled machines such as laser cutters, CNC routers and 3D printers to make parts straight from a CAD drawing, accurately and repeatably.
Processes, tools & CAM, 3 marks
Which process is best for making a plastic tray from a thin sheet pulled over a mould?
- Vacuum forming
- Blow moulding
- Extrusion
Show the answer
Vacuum forming
A heated thermoplastic sheet, often HIPS, is sucked down over a mould. It suits trays, packaging and masks. Blow moulding makes hollow items like bottles.
Other Technology topics
- Computers, data & security
- Electronic components & circuits
- Gears, pulleys, cams & drives
- Health & safety
- Joining & finishing
- Materials & properties
- Ohm's law, resistors & power
- Sketching & graphic techniques
- Sustainability & environment
- Technology & society
- Communication technologies
- Energy sources & renewables
- Project planning & Gantt charts
- Quality, reliability & life cycle
- Structures & forces
- Design process & briefs
- Levers, linkages & moments
- Work, power & energy cost
- Ergonomics & aesthetics